Intelligence
Root Cause Explorer
Select an exception to expand its causal chain from symptom to systemic driver.
Exceptions
R-4402 · Toledo Assembly · Material
AI Confidence
92%
Symptom
- Projected material shortage at the assembly line
Contributing Factors
- Supplier shipped 2,400 units against a 3,000-unit release
- Carrier pickup missed the Tuesday evening window
- Consumption ran 8% above forecast on Truck Program R
- Safety stock was consumed during the prior week's quality hold
Root Cause
- Supplier capacity constraint on a shared production cell, compounded by a stale planning lead time
Systemic Cause
- Master data lead times are not refreshed when supplier commitments change, so MRP consistently releases late
Impact Summary
Impact
Plant
Toledo Assembly
Detected
Owner
Material Planning